Chemical industrial process water chillers are specialized cooling systems used in chemical manufacturing and processing facilities. These chillers are designed to control the temperature of various chemicals and processes involved in chemical production.
In chemical industries, maintaining specific temperatures is critical for the efficiency and safety of processes. These chillers are employed to cool down reactors, control the temperature of exothermic reactions, or cool down chemicals before they undergo further processing.
Key features of chemical industrial process chillers include:
1. Precision Temperature Control: These chillers offer precise temperature control to ensure that chemical reactions occur at the desired rate and produce the intended products.
2. Corrosion Resistance: Chemicals used in manufacturing processes can be corrosive. These chillers are often made of materials that resist corrosion to ensure longevity and reliability.
3. Safety Measures: Given the nature of chemicals involved, safety features are integrated into these chillers to prevent leaks, mitigate hazards, and ensure the safety of the overall manufacturing environment.
4. Scalability and Customization: Chemical processes can vary widely in scale and complexity. These chillers are often designed to be scalable and customizable to suit specific industrial needs.
5. Efficiency: They are designed for efficiency to reduce energy consumption and operational costs while meeting the demanding cooling requirements of chemical processes.
Chemical industrial process chillers play a crucial role in maintaining optimal conditions for chemical reactions, ensuring product quality, and enhancing the overall efficiency of chemical manufacturing processes.
Main components of the chemical industrial process water chiller:
1. Condenser
The condenser is a heat exchanger. This condenser permits the transfer of heat from the refrigerant to the air. The condenser is cooled by air. Air cooled condensers consist of tubes made of copper, running liquid refrigerant, and aluminum fins that serve in the transfer of heat with the passing air.
2. Evaporator
In this component, chilled water is created when unwanted heat is drawn into the refrigerant before it's fed into the condenser. The evaporator is a heat exchanger that aids in the transfer of heat from water to the gaseous refrigerant.
3. Compressor
The compressor in a chiller is a vital component responsible for the chiller's cooling process. Its primary function is to circulate and compress refrigerant gas within the chiller system, playing a central role in the heat transfer cycle.
How chemical industrial process water chillers work?
The working principle of chemical industrial process water chiller is based on the absorption of heat from processed water. Once the air handler system uses up the water, it becomes warm and is returned to the chiller. The chiller's evaporator is utilized to transfer heat away from the water. A low-pressure gas is created by the evaporation of liquid refrigerant over the evaporator tube. Next, the refrigerant that has been evaporated travels to the compressor. At the compressor, low-pressure gas is compressed into high-pressure gas.
Chemical Industrail Process Water Chiller Project:
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Item |
Specification / Supplier |
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|
Cooling capacity |
Model |
AYD-20A |
|
|
kw |
53.88 |
||
|
Power input |
kw |
18.58 |
|
|
Power Supply |
380V-3N-50HZ |
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Temp Outlet (℃) |
7 |
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refrigerant control |
Expansion valve |
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Refrigeration circle |
two |
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refrigerant |
R407C |
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Dimension(mm)L*W*H |
1950*910*1700 |
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Compressor |
Style |
Scroll |
|
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Quantity(set) |
2 |
||
|
Compressor Power(kw) |
15.38 |
||
|
Condenser |
Style |
Fin type with copper coil |
|
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Fan Quantity(set) |
2 |
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Air Volume(m3/h) |
21000 |
||
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Evaporator |
Style |
Shell and Tubes |
|
|
Cold water flow(m3/h) |
10.16 |
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Pipe size(DN) |
50 |
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Water Pump(kw) |
1.5(11m3/h,2bar) |
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|
Protector Device |
1.Phase protector 2.Fan overload protector 3.High/low voltage protector 4.overheat protector 5.Anti-freeze protector |
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Unit Weight(kg) |
790 |
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Main Parts |
|||
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Compressor |
Sanyo |
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Condenser |
Anyda |
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Evaporator |
Jindian |
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Electronic |
LS/ Chnt |
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Expansion Valve |
Emerson |
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Pump |
Mina |
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Control System |
Punp |
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FAQ:
Q1: What factors should I consider when selecting a chemical industrial process water chiller?
A1: Several factors should be considered when choosing a chemical industrial process water chiller, including cooling capacity, temperature range, energy efficiency, maintenance requirements, available space, noise level, and the specific needs of your application.
Q2: How long does a chemical industrial process water chiller typically last?
A2: The lifespan of an industrial water chiller can vary depending on factors such as usage, maintenance practices, and the quality of the equipment. However, with regular maintenance and proper care, an industrial water chiller can last between 15 to 25 years or more.
Q3: How to maintain the chemical industrial process water chiller?
A3: The maintenance content of the chemical process chiller is usually divided into two parts. One part is about the items that need regular inspection and maintenance such as vulnerable parts of the equipment, which we call monthly regular maintenance; Another item is the in-depth maintenance of major components such as condenser and compressor after a certain period of operation, which is called annual maintenance.
Q4: What is the HS code of the water chiller?
A4: 8418699090.
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